Rotary die-cutterCutPRO X 106 - Commercial

Explore decisive product features by clicking on the interactive elements of the machine!

AirTronic delivery – full preset capabilities

  • Venturi sheet guiding system provides for innovative, air-cushioned and thus contact-free sheet transport for the broadest range of substrates, including particularly sensitive materials
  • Dynamic sheet brake of the Rapida 106 X ensures “picture-perfect pallets” with absolutely straight pile edges for immediate further processing without manual intervention, even at die-cutting speeds up to 15,000 sheets/hr
  • Fastest possible makeready thanks to full preset capabilities for all air and format settings

Die-cutting unit – absolute precision

  • Fastest possible makeready and simple handling at job changeovers thanks to a “click & cut” register pin system for automated positioning of the process forme on the cylinder
  • Maximum process quality with register accuracy down to 15 µm
  • High-precision setting of the die-cutting pressure in 1 µm steps, separately for each side of the cylinder
  • Perfect die-cutting quality from the very beginning of the shift – the “ZeroFlex” die-cutting unit provides for a constant die-cutting pressure and stable quality at all times

Die-cutting unit substructure – Rapida performance

  • Unit-design principle with double-size back cylinders and heavy-duty bearings for ultimate quality and a long service life
  • User-friendly clamping and tensioning mechanism permits fast and convenient replacement of the protector jackets on the back cylinder

Creasing/embossing unit – flexible and user-friendly

  • Fastest possible makeready and simple handling at job changeovers thanks to a “click & cut” register pin system for automated positioning of the process forme on the cylinder
  • Maximum process quality with register accuracy down to 15 µm
  • Exceptional precision through exact setting of the die-cutting pressure in 1 µm steps, separately for each side of the cylinder
  • Magnetic back cylinder for the mounting of
    • creasing and embossing formes with register punching, making use of the “click & cut” principle, or
    • individual embossing tools or die segments, which can be positioned freely within the area of the sheet without the need for tools

Sidelay-free infeed DriveTronic SIS (Sensoric Infeed System) – simply ingenious

  • Koenig & Bauer only
  • Significant waste savings thanks to reliable, marking-free sheet alignment, irrespective of substrate thickness
  • Stable production processes and high availability thanks to fewer stoppages and exact infeed register

DriveTronic feeder – convenient and time-saving

  • Absolute sheet feeding precision and production speeds up to 15,000 sheets/hr thanks to innovative DriveTronic dedicated drive technologies from the makeready world champion Rapida 106
  • Process reliability and maximum flexibility, even with demanding substrates
  • Fastest possible makeready for repeat jobs with full preset capabilities for all air and format settings

Something special for every need – commercial printing

Appealing and individual print products in the shortest possible time – that is the daily challenge in commercial printing. A broad diversity of materials must be processed, and run lengths are extremely variable. For print providers in this segment, the demands are greater then ever before in terms of performance and flexibility. This applies not only to the actual printing, but also to the subsequent finishing and post-press stages. The rotary die-cutter CutPRO X 106 is the ideal machine for this challenge.

Highlights:

  • Die-cutting speeds up to 15,000 sheets/hr for a broad spectrum of commercial printing substrates – up to a thickness of 0.6 mm
  • Saving of all job-specific setting values in the Koenig & Bauer LogoTronic management system
  • Full job changeovers in less than 10 minutes, representing the fastest possible makeready for repeat jobs
  • High variability in terms of machine configurations and equipment options, thanks to the unit-based design principle typical of Rapida offset presses
  • Separate process units remove otherwise applicable limitations on die-cutting and creasing rule lengths for greater efficiency and more blanks per sheet
  • “Click & cut” register pin system for exact forme positioning on the cylinder without additional manual intervention
  • Register accuracy down to 15 µm for maximum process quality
  • LiveApp family to assist machine operation and inventory management
  • Minimised space requirements for forme storage

Benefits for the commercial printing market:

  • High net sheet outputs per hour thanks to die-cutting speeds up to 15,000 sheets/hr
  • A wide range of automation modules and implementation of the “click & cut” principle provide for extremely fast makeready between jobs
  • Exceptional productivity also for short runs
  • Outstanding register accuracy down to 15 µm guarantees excellent process quality
  • Significant waste savings thanks to comprehensive preset functionality and DriveTronic components
  • Separate process units for maximum flexibility and practically unlimited design freedom
  • Modern operating concept and intuitive user interface for maximum ease of operation
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